Select individual flow-wrap for the product’s moisture and oxygen sensitivity. Check seals, net weight, batch code, barcode and multipack layout for the sales channel.
Bar length, thickness and coating affect the wrapper dimensions. During packing trials, check sticking to the film, crumbs entering the sealing area, ease of opening and code readability. Do not select moisture and oxygen barriers from film thickness alone; assess supplier data alongside storage trials with the product. Test the individual wrap, retail multipack and shipping case with actual bars, including checks for crushing and breakage.
Mixing, forming and portioning
Verify mixing uniformity, forming and cooling with high-solids recipes before scaling.
Control and traceability
Validate high-protein claims against final nutrition and target-market requirements; assess packaging and shelf life separately. Link ingredient lots to production records. Plan allergen management, foreign-body controls, pack integrity and shelf-life assessment around the product’s risks.
High protein
Choose protein sources alongside their effects on flavor and consistency. Develop the target protein level in samples; confirm a high protein claim only after final nutrition values and target-market requirements have been checked.
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