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No added sugar hazelnut spread — Production process

Set refining and mixing conditions by monitoring particles, consistency and oil separation. Evaluate filling temperature with the chosen packaging.

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No added sugar hazelnut spread — Illustrative product image
Illustrative product image

Ingredients, processing and filling

Plan ingredient intake, mixing order, refining, temperature and filling checks around the approved specification. Review pilot findings before scaling production.

From pilot trials to repeatable batches

Approval of a small sample does not automatically establish performance at production scale. Record ingredient addition order, processing time, temperature and behavior in the equipment during trials. Compare pilot and production samples under the same conditions and define acceptable differences in the product specification. When an ingredient, recipe or package changes, identify which trials need to be repeated. Approval then rests on a traceable standard rather than a single tasting.

Balancing flavor and texture

Develop hazelnut content, roast profile and cocoa choice with sweetness and fat balance for a smooth, easily spreadable texture.

Control and traceability

Plan controls for hazelnut and recipe-dependent milk allergens, cross-contact and oxidation. Track aroma and oil separation throughout storage.

No added sugar

A no added sugar recipe needs a new balance of sweetness, bulk and texture. The term does not mean sugar-free; naturally occurring sugars may remain. Verify ingredients, nutrition analysis and target-market labeling requirements against the final product.

What changes in a no added sugar project?

Removing sugar from a standard recipe alone is not enough to preserve the same flavor and texture. Evaluate sweetness, solids balance and aftertaste in separate trials, and identify any alternative ingredients clearly. This option should not automatically be treated as low calorie or suitable for every consumer group. The product name and pack statements need to remain consistent with the final ingredients and verified nutrition values.

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Share your product, sales channel, packaging preference and estimated order quantity. Define sampling and manufacturing requirements together.

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