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Protein bar — Packaging and sizes

Select individual flow-wrap for the product’s moisture and oxygen sensitivity. Check seals, net weight, batch code, barcode and multipack layout for the sales channel.

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Protein bar — Illustrative product image
Illustrative product image

Match the wrapper to the bar dimensions

Bar length, thickness and coating affect the wrapper dimensions. During packing trials, check sticking to the film, crumbs entering the sealing area, ease of opening and code readability. Do not select moisture and oxygen barriers from film thickness alone; assess supplier data alongside storage trials with the product. Test the individual wrap, retail multipack and shipping case with actual bars, including checks for crushing and breakage.

Mixing, forming and portioning

Evaluate forming behavior, cut surfaces and portion consistency in pilot samples.

Control and traceability

Include protein-source allergens, nutrition and storage hardening in the control plan. Link ingredient lots to production records. Plan allergen management, foreign-body controls, pack integrity and shelf-life assessment around the product’s risks.

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Share your product, sales channel, packaging preference and estimated order quantity. Define sampling and manufacturing requirements together.

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