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Hazelnut spread — Production process

Set refining and mixing conditions by monitoring particles, consistency and oil separation. Evaluate filling temperature with the chosen packaging.

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Hazelnut spread — Illustrative product image
Illustrative product image

Ingredients, processing and filling

Plan ingredient intake, mixing order, refining, temperature and filling checks around the approved specification. Review pilot findings before scaling production.

From pilot trials to repeatable batches

Approval of a small sample does not automatically establish performance at production scale. Record ingredient addition order, processing time, temperature and behavior in the equipment during trials. Compare pilot and production samples under the same conditions and define acceptable differences in the product specification. When an ingredient, recipe or package changes, identify which trials need to be repeated. Approval then rests on a traceable standard rather than a single tasting.

Balancing flavor and texture

Develop hazelnut content, roast profile and cocoa choice with sweetness and fat balance for a smooth, easily spreadable texture.

Control and traceability

Plan controls for hazelnut and recipe-dependent milk allergens, cross-contact and oxidation. Track aroma and oil separation throughout storage.

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